Design and engineering of various mineral processing projects

Engineering Design Departments:

Mineral Processing department:

  • Carrying out technological tests
  • Laboratory tests design, using test design software
  • Proposing plant flowsheet based on laboratory results
  • Preparing mass balance based on laboratory tests results
  • Main equipment selection
  • Process plant reagent consumption optimization and checking the cost control
  • Preparing plant facilities requirements
  • Plant general layout and general arrangement
  • Existing plants troubleshooting, capacity and recovery improvement
  • Equipment sizing calculation and material selection
  • Preparing process piping and instrumentation diagram ( P&I Diagram)
  • Preparing plant process operation manual
  • Equipment arrangement and installation supervision
  • Preparing plant for pre-commissioning and commissioning
  • Operators training

Mechanical Engineering Department (Equipment, Piping, Facilities and Safety)

The services provided in this Department can be summarized as follows:

  • Cooperation with the process and electricity department to perform sizing calculations and equipment selection
  • Preparing Mechanical Design Criteria and piping Design Criteria
  • Mechanical and piping material selection
  • Document Preparation for equipment specifications and datasheet
  • Preparing the necessary documents to inquire, including PMR, MR
  • Preparing HVAC Design Criteria
  • Equipment supplier document review
  • Performing plant 3d drawings by SOLID WORKS / PDMS software
  • Cooperation with the process and electricity department regarding the preparation of documents and layouts of factory equipment according to the experiences of similar projects
  • Pipe sizing and material selection
  • Equipment installation supervision
  • Piping installation supervision
  • Maintenance manual preparation
  • Plant pre-commissioning, commissioning
  • Plants audition and troubleshooting

Civil and Structure Engineering Department

This department provided services can be summarized as follows:

  • Review and compile documents for CIVIL and Structure design basics
  • Preparing civil and structural Design Criteria based on the geographical area, earthquake zone, climate and national building regulations and international standards
  • Concrete and structural modeling for production buildings, and industrial facilities, offices and administrative building
  • Providing construction plans
  • Providing all required drawings for building and equipment foundation
  • Providing MTO for all construction activities
  • Construction supervision
  • Checking construction cost and comparing to the project plan
  • Checking required spare parts
  • Checking equipment consumables

Electrical Engineering Department

A summary of the capabilities of this section includes:

  • Preparation of Electrical design Criteria
  • Preparation of electrical power calculation
  • Electrical motors selection
  • Electrical Single Line Diagram
  • Cable calculation
  • Preparing Electrical consumer list
  • Electrical panels Single line diagram
  • Design and calculations regarding the selection of LV and MV cables
  • Engineering studies for plant electrical networks
  • Conducting short circuit network studies
  • Perform ‌ relay calculations
  • Lighting design and calculations
  • Preparation and design of single line drawings of electrical panels at different voltage levels.
  • Installation supervision of all LV drives and motors
  • Advice on LV drives and motors
  • Prepare Spare Part for drives and motors
  • Design, calculation, implementation and testing of ground and lightning systems in accordance with valid standards
  • Design, calculation and implementation of capacitive bank, battery and charger
  • Calculations and selection of diesel generators

Control and Instrumentation Engineering Department

A summary of the capabilities and services of the control and instrumentation department is as follows:

  • Design and consulting in the selection of automation systems
  • Preparation and presentation of Design Instrumentation and Control Design Criteria
  • Selection of sensors and instruments for measuring pressure, temperature, flow, level, density, analyzer and types of instrumentation converters based on the type of use and process used
  • Cooperation with process and mechanical engineering departments to complete P & I Diagram
  • Design and selection of industrial PLCs in different sizes and types according to the specific conditions of each project
  • Design and selection of HMI software based on process needs