Design and engineering of various mineral processing projects
Engineering Design Departments:
Mineral Processing department:
- Carrying out technological tests
- Laboratory tests design, using test design software
- Proposing plant flowsheet based on laboratory results
- Preparing mass balance based on laboratory tests results
- Main equipment selection
- Process plant reagent consumption optimization and checking the cost control
- Preparing plant facilities requirements
- Plant general layout and general arrangement
- Existing plants troubleshooting, capacity and recovery improvement
- Equipment sizing calculation and material selection
- Preparing process piping and instrumentation diagram ( P&I Diagram)
- Preparing plant process operation manual
- Equipment arrangement and installation supervision
- Preparing plant for pre-commissioning and commissioning
- Operators training
Mechanical Engineering Department (Equipment, Piping, Facilities and Safety)
The services provided in this Department can be summarized as follows:
- Cooperation with the process and electricity department to perform sizing calculations and equipment selection
- Preparing Mechanical Design Criteria and piping Design Criteria
- Mechanical and piping material selection
- Document Preparation for equipment specifications and datasheet
- Preparing the necessary documents to inquire, including PMR, MR
- Preparing HVAC Design Criteria
- Equipment supplier document review
- Performing plant 3d drawings by SOLID WORKS / PDMS software
- Cooperation with the process and electricity department regarding the preparation of documents and layouts of factory equipment according to the experiences of similar projects
- Pipe sizing and material selection
- Equipment installation supervision
- Piping installation supervision
- Maintenance manual preparation
- Plant pre-commissioning, commissioning
- Plants audition and troubleshooting
Civil and Structure Engineering Department
This department provided services can be summarized as follows:
- Review and compile documents for CIVIL and Structure design basics
- Preparing civil and structural Design Criteria based on the geographical area, earthquake zone, climate and national building regulations and international standards
- Concrete and structural modeling for production buildings, and industrial facilities, offices and administrative building
- Providing construction plans
- Providing all required drawings for building and equipment foundation
- Providing MTO for all construction activities
- Construction supervision
- Checking construction cost and comparing to the project plan
- Checking required spare parts
- Checking equipment consumables
Electrical Engineering Department
A summary of the capabilities of this section includes:
- Preparation of Electrical design Criteria
- Preparation of electrical power calculation
- Electrical motors selection
- Electrical Single Line Diagram
- Cable calculation
- Preparing Electrical consumer list
- Electrical panels Single line diagram
- Design and calculations regarding the selection of LV and MV cables
- Engineering studies for plant electrical networks
- Conducting short circuit network studies
- Perform relay calculations
- Lighting design and calculations
- Preparation and design of single line drawings of electrical panels at different voltage levels.
- Installation supervision of all LV drives and motors
- Advice on LV drives and motors
- Prepare Spare Part for drives and motors
- Design, calculation, implementation and testing of ground and lightning systems in accordance with valid standards
- Design, calculation and implementation of capacitive bank, battery and charger
- Calculations and selection of diesel generators
Control and Instrumentation Engineering Department
A summary of the capabilities and services of the control and instrumentation department is as follows:
- Design and consulting in the selection of automation systems
- Preparation and presentation of Design Instrumentation and Control Design Criteria
- Selection of sensors and instruments for measuring pressure, temperature, flow, level, density, analyzer and types of instrumentation converters based on the type of use and process used
- Cooperation with process and mechanical engineering departments to complete P & I Diagram
- Design and selection of industrial PLCs in different sizes and types according to the specific conditions of each project
- Design and selection of HMI software based on process needs